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What kind of page matching machine can be divided into?
In addition to the structure and movement of the paging machine, can be divided into clamp type paging machine and roll type paging machine, from its storage page (post) form can also be divided into vertical paging machine and horizontal paging machine.
Vertical page matching machine
Vertical paging machine exists in clamp type paging machine, roll type paging machine (see Figure 1) and no roll simple paging machine. Vertical paging machine storage method is the book post horizontal placed in the storage of the page bucket. In the vertical storage mode of clamp type and roll type paging machine, the book placement is outwards; And no drum with the vertical storage page way, the foot of the book post is forward, the book post in the end. Vertical page with the operator of the superposition is from the bottom to the top. In the process of operation, vertical pager due to storage page-bed stack height can only be about 300mm, therefore, the operator add book (add leader) relatively frequent.
(2) Horizontal paging machine
Horizontal paging machine is generally a rolling paging machine form. Horizontal matching machine storage page method book is vertical to put, book fold seam is down, the operator add book is from the front to the back. Horizontal pager storage platform has a length of about 1.5mm, not only storage platform is equipped with power, the post is from front to back. The storage platform of horizontal pager is about 1.5mm long, which is not only equipped with power, but also labor-saving.
Do you know the factors that affect the production efficiency of the page?
The production efficiency of the pager not only depends on its page-matching speed, but also depends on the number of the bookbucket configured on the page-matching machine, the production quality of book posts, the size of the folio and the number of book posts with inserts.
1. Number of books. With the increase of the number of book bucket and the number of each matching, in a certain period of time, the possibility of shutdown and shutdown times will increase, thus reducing the reliability and utilization coefficient of the machine. According to the relevant information, when matching book bucket increased from 12 to 24, due to the book post delivery is not in place, there will be two book at the same time hold or other some fault, in matching medium book post, the use coefficient of the page machine decreased from 0.833 to 0.776. The total time taken to troubleshoot the shutdown increased from 16.9% to 22.4% compared to the time taken to complete the process. When the number of matching increases, the operator has no time to troubleshoot, in order to ensure the utilization factor of the machine, must increase the auxiliary operator.
2. Book post quality. With the page, due to the book post extrusion, paste is not standard, or warp and damage and other quality reasons often stop fault, thus reducing the use of the machine coefficient and the production efficiency of each shift.
3. Folio. As a result of the quality of the book, when the preparation of a large block, the possibility of downtime increased. Therefore, with the increase of page dispenser, the production efficiency of each shift decreases. According to relevant data, when the number of bookends increased from 12 to 24, the loss of productivity per shift increased from 4.7% to 8.5%, compared with the loss of medium bookends. If the number of pages is increased to 30, the loss of productivity per shift rises to 8.9%.
4. Number of book posts with inserts. The book post in the sticking page, the pages are easy to be adhesion, the book post deformation, resulting in the thickness of the book block is not the same, resulting in the number of stops increased.
With the page machine in the printing industry's main role! Daily maintenance!
Page matching machine is an essential machine equipment in the printing industry, the appearance of the page matching machine is to replace manual to complete the work, efficiency and quality are better than manual, but also can reduce labor. In the printing industry, the role of the page machine in the end how much? Follow the small make up to see together!
There are many main benefits of using page matching machine: it can overcome the low efficiency of manual page matching, which is three or four times the speed of manual page matching. It overcomes the problem of high pagination rate, which cannot be solved by manual pagination, and the pagination machine will automatically alarm and stop when errors occur, so as to completely avoid errors in the pagination process and improve the yield of products. So the use of page matching machine, can greatly improve production efficiency, reduce the error rate, can reduce manpower, reduce the production of finished products. Also make the finished product effect beautiful.
In the use of the paging machine equipment will inevitably appear damaged, when encountering these faults, how should we do?
1. Valve failure of page matching machine V-3-1/4 B: This kind of failure is mainly the paper scraps and dust into the valve sleeve, air intake is reduced, the next line is not patent-free, in this case as long as the removal of accumulation in the machine can be.
But the cause of the damage is not necessarily inspired blockage, but also may be disassembled, improper methods, resulting in valve cover damage, in the promotion of open source and throttling today to buy gas valve, to spend tens of thousands of yuan, should be paid attention to. The correct way to remove the air valve is: remove the air valve from the machine's working position, put one end of the valve body on the side of the jaw, the other end of the screw on the front mouth, the main purpose of doing so is to increase the contact area of the screw, prevent the top of the valve sleeve, at the same time conducive to take out the spring.
2. Gathering machine diao tooth hung spring column failure: this machine is mainly designed with tooth tension spring tension is too large, diao tooth tension spring will hang with spring friction, time is long in some of the tension spring activity will wear out, at this moment if you don't change in time for gathering machine parts can have serious implications, replacing the screw must be to remove the fan-shaped plate with broken wires and out.
Encountered this kind of circumstance should be according to hang yellow activity of outside diameter, height and tension spring installation slot size set of processing of a batch of activity, only hole diameter to 8.1, the other is processing a hanging spring groove, if find some activities set of frayed, other parts don't have to dismantle, can use directly remove the screw plug wrench activity set turn reuse, in just a few minutes to complete the original repair work for several hours at a time.
It is very important to maintain and maintain the difficult problems encountered in the daily use of the necessary pager in the printing industry. To ensure the normal operation of the machine, improve work efficiency, but also save time, improve the industry. Please consult us in detail about the problem of pager!
Mob: +86 18616909963
Tel: +86 21 56773646
Fax:+86 21 56772141